July 07/2025
The assembly of diesel generator sets is very delicate, complex, and extremely important. The quality of assembly directly affects whether the diesel engine works normally and reliably. Therefore, it is necessary to carefully follow the technical requirements of the assembly process during assembly.
1、 General assembly procedure
1. Preparation work
Before assembling the diesel engine, the intake pipe gasket, exhaust pipe gasket, cylinder head water outlet pipe gasket, water pump and cylinder head water outlet pipe interface gasket, asbestos paper, small wooden hammer, kilogram force wrench, socket, open-end wrench, plum blossom wrench and other assembly related parts and tools should be fully prepared to prevent missing parts during assembly and strive for better results. All components that require cleaning, dust removal, and rust removal should be thoroughly cleaned.
2. Component assembly
Component assembly is the process of assembling parts into a complete assembly or component according to certain assembly requirements.
3. Final assembly
Assembly is the process of assembling various components or parts from the inside out according to certain requirements and sequences. During the assembly process, attention should be paid to the relative position and fit clearance of each component, as well as the sealing test of oil and water, such as cylinder liners, water pumps, etc.
4. Inspection and adjustment after final assembly
After assembly, check and adjust the valve clearance, valve timing, and fuel supply timing. After completing the above tasks, proceed with the test run.
2、 Component assembly and requirements
Component assembly is a complex and delicate task that must not be overlooked, and the assembly torque should be appropriate.
1. Assembly of cylinder head
2. Assembly of piston connecting rod components
In order to ensure the quality of the generator set, Kangmler Company strives for excellence in the assembly of diesel generators, striving for a perfect fit between the engine and the generator, saving fuel and efficiency, and reducing worries.
Comler Company mainly engages in the production, design, and manufacturing of high-end generators. The engine brand can be Cummins, Perkins, Volvo, or well-known Chinese brands such as Weichai, Shangchai, Yuchai. The company can provide: standard generator sets, silent generator sets, mobile trailer generator sets, parallel generator sets, high-voltage generator sets, intelligent remote control generator sets, gas generator sets, etc. Comler is a brand that creates value for customers, and we hope to work together with you!
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