Comle Power: What are the requirements for the assembly of original mobile diesel generator?

July 07/2025

The assembly of diesel generator sets is very delicate, complex, and extremely important. The quality of assembly directly affects whether the diesel engine works normally and reliably. Therefore, it is necessary to carefully follow the technical requirements of the assembly process during assembly.

1、 General assembly procedure

1. Preparation work

Before assembling the diesel engine, the intake pipe gasket, exhaust pipe gasket, cylinder head water outlet pipe gasket, water pump and cylinder head water outlet pipe interface gasket, asbestos paper, small wooden hammer, kilogram force wrench, socket, open-end wrench, plum blossom wrench and other assembly related parts and tools should be fully prepared to prevent missing parts during assembly and strive for better results. All components that require cleaning, dust removal, and rust removal should be thoroughly cleaned.

Comle Power: What are the requirements for the assembly of original mobile diesel generator?

2. Component assembly

Component assembly is the process of assembling parts into a complete assembly or component according to certain assembly requirements.

3. Final assembly

Assembly is the process of assembling various components or parts from the inside out according to certain requirements and sequences. During the assembly process, attention should be paid to the relative position and fit clearance of each component, as well as the sealing test of oil and water, such as cylinder liners, water pumps, etc.

4. Inspection and adjustment after final assembly

After assembly, check and adjust the valve clearance, valve timing, and fuel supply timing. After completing the above tasks, proceed with the test run.

2、 Component assembly and requirements

Component assembly is a complex and delicate task that must not be overlooked, and the assembly torque should be appropriate.

1. Assembly of cylinder head

2. Assembly of piston connecting rod components

In order to ensure the quality of the generator set, Kangmler Company strives for excellence in the assembly of diesel generators, striving for a perfect fit between the engine and the generator, saving fuel and efficiency, and reducing worries.

Comler Company mainly engages in the production, design, and manufacturing of high-end generators. The engine brand can be Cummins, Perkins, Volvo, or well-known Chinese brands such as Weichai, Shangchai, Yuchai. The company can provide: standard generator sets, silent generator sets, mobile trailer generator sets, parallel generator sets, high-voltage generator sets, intelligent remote control generator sets, gas generator sets, etc. Comler is a brand that creates value for customers, and we hope to work together with you!


Related Products

Comler Silent Generator Set

Over the years, COMLER has been committed to the research and development, innovation, and manufacturing of silent units, ultra silent units, and silent machine rooms.

Comler Natural Gas Generator Sets

Comler Natural gas generator sets are based on advanced technology introduced from Europe and America.

Comler Trailer Generator Set

A new generation of high-performance high-speed mobile power vehicles designed for users of emergency mobile power stations.

Comler Mobile Generation Station

Comler mobile generation station is installed on a special vehicle. The vehicle is equipped with a compartment, generator set, and power management system on a standardized Class II vehicle chassis.

CUSTOMER SUPPORT WHEN AND WHERE YOU NEED IT

We always stand at the customer's perspective to carefully design every component of the product, strive to make the product intelligent, humanized, and scientific, highlight the product quality, meet the needs of domestic and foreign customers, and continuously create value for customers.

YOU STILL HAVE FURTHER QUESTIONS?

You have further questions or you want a detailed advice? We will be happy to assist! Please fill in the form and you will receive the required information without further obligations