1. It is necessary to pay attention to cleaning the diesel engine replacement and repair device. If there are mechanical impurities, dust, and oil sludge mixed inside the device, it will not only accelerate the wear of components, but also easily cause oil circuit blockage, resulting in accidents such as burning tiles and holding shafts. So when replacing and repairing diesel engine parts, attention should be paid to ensuring the cleanliness of the parts.
2. The components of variant products may not necessarily be universal. Some diesel generator factories produce a certain type of variant product with many components that are not universal. The crankshaft, main bearings, cylinder liners, pistons, intake and exhaust valves, valve guides, and valve springs of the s195b diesel engine are not interchangeable. If non interchangeable components are used indiscriminately without distinction, it will backfire.
3. Different types of additional components (accessories) of the same type are not interchangeable. When using the repair size method, larger parts can be selected, but it is necessary to identify which level of parts to increase. If the size of the parts is not properly controlled during the replacement and repair of the diesel generator, it not only wastes time but also fails to ensure the quality of the repair, greatly reducing the service life of the bearing. In severe cases, the entire generator set may be rendered useless.
4. Attention should be paid to the technical requirements of the device for replacing and repairing diesel generators. Repair personnel generally pay attention to the valve clearance and bearing clearance of the generator, but some technical requirements are often overlooked. For example, when installing the cylinder liner of the generator set, the upper plane should be about 0.1mm higher than the plane of the machine body, otherwise cylinder leakage or continuous damage to the cylinder gasket may occur.
5. When replacing and repairing diesel generator sets, it is important to note that some cooperative parts need to be replaced in pairs. For example, the three fine components of the fuel injector needle valve, plunger pair, and delivery valve pair need to be replaced in pairs, which can generally be achieved. But for some other accessories, they are not paid attention to replacing them in pairs. For example, when replacing gears, only the one with severe wear is replaced. After the device is installed, due to poor meshing, increased noise, and increased wear, the service life will be greatly shortened. Therefore, when repairing diesel engine parts, it is important to pay attention to replacing some cooperative parts in pairs to ensure the quality of maintenance. It is not advisable to choose single piece replacement in order to save costs, as this may cause complete damage to the entire generator set.
6. When replacing and repairing diesel generators, avoid incorrect or missing parts. For single cylinder diesel engines, there are over a thousand components, and most of them have certain requirements for device orientation and direction. If not careful, they may be simply installed incorrectly or missed. If there is a scene of incorrect or missing installation, it will cause difficulty in starting the engine or prevent it from starting.
The quality and service of Comler diesel generators are first-class. Refuse to use inferior accessories, all accessories are purchased from large manufacturers, with reliable quality and no mistakes or omissions. Clients could use them with no worries about quality and safety.
Comler Power Group is mainly engaged in the production, design, and manufacturing of high-end generators. The key core component is the engine. Engine brands can include Cummins, Perkins, Volvo, and other well-known Chinese brands such as Weichai, Shangchai, and Yuchai. Quality is guaranteed, stable operation, and we can provide you with stable power. Relieve the distress of power shortage! Comler is a brand that creates value for customers, and we hope to work together with you!
