Comler Original Self-Starting Generator Set: Precautions for Diesel Generator Maintenance and Repair

July 07/2025

As an indispensable mechanical product for enterprises, generators play an increasingly vital role. Due to their complex and unique operating principles, enterprises generally need to assign specialized maintenance personnel. So, what are the common faults generators are prone to during operation? In future operations, how should routine maintenance be performed?

After a period of use, diesel generator sets require corresponding inspection and repair. The maintenance schedules and specific items vary significantly across different brands and timeframes. Generally, when no major issues occur, routine maintenance and repair should be performed based on usage duration, primarily divided into three stages:

Clean the entire diesel generator set's engine oil lubrication system.

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Check and adjust the tension of the fan and alternator belts.

Check the operating condition of the diesel generator set's PT pump and injectors; repair or calibrate if necessary.

Inspect the wear level of components like the diesel generator set's valves and valve seats; repair or replace if necessary.

Check and adjust the torque of the diesel generator set's connecting rod and various fastening bolts.

Check and adjust the diesel generator set's valve clearance.

Adjust the diesel generator set's injector stroke.

Clean carbon deposits from the intake manifold.

Clean the intercooler core.

Comler Power Group is mainly engaged in the production, design, and manufacturing of high-end generators. The key core component is the engine. Engine brands could be Cummins, Perkins, Volvo, and other well-known Chinese brands such as Weichai, SDEC, and Yuchai. Quality is guaranteed, stable operation, and we can provide you with stable power. Relieve the distress of power shortage! Comler is a brand that creates value for customers, and we hope to work together with you!

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