The assembly of diesel generator sets is very fine, complex and extremely important. The quality of the assembly directly affects whether the diesel engine works normally and reliably.For this reason, the assembly must be carried out in strict accordance with the technical requirements of the assembly process.
1. General assembly procedures
1. Preparation work
Before assembling a diesel engine, all the intake pipe pads, exhaust pipe pads, cylinder head outlet pipe pads, water pump and cylinder head outlet pipe interface gaskets, asbestos paper, small wooden hammers, kilogram force wrenches, sleeves, open-end wrenches, plum blossom wrenches and other assembly-related parts and tools should be prepared to prevent the lack of things during assembly, and strive to achieve better.All parts that should be cleaned, dusted, and rusted should be cleaned.
2. Component assembly
Component assembly is to assemble parts into assembly parts or components in accordance with certain assembly requirements.
3. Final assembly
Assembly is to assemble each sub-component or part from the inside out in accordance with certain requirements and sequence. During the assembly process, attention should be paid to the relative position and mating gap of each machine part and the sealing test of oil and water, such as the sealing test of cylinder liners, water pumps, etc.
4. Inspection and adjustment after final assembly
After the final assembly, the valve clearance, air distribution timing, and oil supply timing should be checked and adjusted.After completing the above work, the test machine will be carried out.
2. Component assembly and requirements
Component assembly is a complex and delicate work. It must not be missed, and the assembly torque must be appropriate.
1. Assembly of cylinder head
2. Assembly of piston connecting rod assembly
Comler Power Group is mainly engaged in the production, design and manufacture of high-end generators.For the petroleum industry, communications engineering, construction engineering and military industry, a large number of high-end diesel generators have been provided for 20 consecutive years, with reliable quality and stable operation. The silent generator sets, trailer generator sets, high-voltage generator sets and parallel generator sets developed by it can be automatically controlled and remotely controlled, and the leather is solid and durable.For extreme alpine areas, Comler has developed a unit that can be started quickly and operate stably at extremely low temperatures, and has received high praise from customers. If you have related needs, please contact us.
